Basic Info.
Process Usage
Metal-Cutting CNC Machine Tools
Movement Method
Linear Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Processing Precision
±0.05mm
Performance Classification
High-End CNC Machine Tools
Certification
CE, ISO 9001
Specification
Cooling tank capacity L 500
Product Description
1. Technical description, parameters and configuration
1.1 Technical description
PM3080MSA gantry-type boring and milling machining center is suitable for the machining process in aviation, aerospace, automotive, military, energy, information, and mold industry. Aimed at the ferrous and non-ferrous, medium and small complex workpiece, the machining center features with its high speed, high accuracy, high flexibility, environmental protection and so on. Its accuracy and performance are in full compliance with national standards. Modular product designed, capable for series and customer-oriented manufacturing, it is the best choice of the domestic and international customers.
Body:
The machine adopts the structure of movable gantry-frame and fixed machining table. Bed, tables, columns, beams, sliding saddle, spindle box and other major parts are casted of high strength cast iron material.
Spindle:
The spindle head is casted of high strength cast iron material and adopts the rectangular sliding saddle structure. Z-axis sliding guideway with enclosed protection provides good vibration-absorb performance and ensures stable machining.
The imported spindle from Taiwan features with its high torque, high speed, low noise and can meet the demand of the process of boring, milling and drilling. The main motor connects the spindle directly after the German original ZF gear box shifting. The gear box has two grades and can realize high-torque with low-speed and high-speed with high-speed.
Tool magazine:
This machine can be configured chain tool magazine with 32,40,50,60 pockets and horizontal-vertical conversion tool magazine.
Drive:
1FT-series motors adopted in X/Y/Z axes provide good stability and reliable machining performance. Bed guideways and beam guideways adopt imported heavy-loaded linear guideways and can provide small friction force, heavy carrying capacity, high sensitivity, small vibration with high-speed, non-crawling with low-speed and high positioning accuracy. Spindle head guideways(Z-axis) adopts casting-iron, plastic-laminating guideways and this structure provides good vibration-absorb performance ,ensures stable machining and is especially suitable for strong milling, boring of large hole and five-sided machining using angle head.
Machining table:
The machining table adopts resin sand molding and high strength cast iron material casting and the finite element analysis and reasonable distribution of the ribs provide high rigidity and strength.
System:
High quality SIEMENS 840D sl numerical control system is equipped to ensure the stability of machine tool control and also ensure the user's CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" and JB/T8771-1998 " Inspection conditions for machining centers,".
1.2 Parameters and configuration
1.2.1 Basic parameters
Item | Unit | Parameters | Remarks |
Machining ranges | Table travel(X-axis) | mm | 8500+500(change head) | |
Saddle travel(Y-axis) | mm | 4500+450(change tool) | |
Spindle head travel(Z-axis) | mm | 1250 | |
Spindle face to machining table | mm | 500~2000 | |
Worktable | Size(Length×Width) | mm | 3000×8000 | |
Distance between two columns | mm | 4200 | |
Max. loading capacity | kg | 15000 | |
T-groove size | mm | 16×36 | |
Spindle | Spindle taper | | BT50 | |
Pop-rivet taper | | P50T-I(MAS403) | |
Spindle speed | r/min | 20~2000 | |
Max. torque(s1/s2) | n.m | 1993/2458 | |
Spindlemotor power(s1/s2) | kw | 30/37 | |
Speed | Cutting feed speed | mm/min | 1~5000 | |
Rapid traverse speed(X/Y/Z) | m/min | 12/12/10 | |
precision | Positioning accuracy | X-axis | mm | 0.015/2000 | |
Y-axis | 0.030 | |
Z-axis | 0.020 | |
Repeatability | X-axis | mm | 0.010/2000 | |
Y-axis | 0.020 | |
Z-axis | 0.012 | |
Others | Air supply / Air pressure | | 500L/min 6~8bar | |
Power capacity | kVA | 140 | |
Cooling tank capacity | L | 1000 | |
Dimension(length ×breadth × height) | mm | 19050×8300×8500 | |
Machine weight | Kg | 140000 | |
1.2.2 Standard configuration
No. | Item | Qty | Remarks |
1 | SIEMENS 840D sl NC system | 1 | |
2 | Hand-held operating unit | 1 | |
3 | Pneumatic system | 1 | |
4 | Air gun | 1 | |
5 | Automatic lubrication system | 1 | |
6 | Oil-water separation system | 1 | |
7 | Spindle oil cooling system | 1 | |
8 | Tool cooling system | 1 | |
9 | Chain plate chip conveyor and scrap collection car | 1 | |
10 | ZF gear box | 1 | |
11 | External spindle encoder positioning system | 1 | |
12 | Built-in encoder feedback system | 3 | |
13 | Beam rail shield | 2 | |
14 | Bed rail shield | 2 | |
15 | Beam safety fence and escalators | 1 | |
16 | Tri-color lamp | 1 | |
17 | Lighting system | 1 | |
18 | Electric cabinet air-condition | 1 | |
19 | Accessories | 1 | According to packing list |
20 | Standard technique documents | 2 | Paper and CD documentation |
21 | Basal Installation package | 1 | |
1.2.3 Optional configuration
No. | Item name and specification | Qty | Remarks |
1 | | | |
2 | | | |
3 | | | |
4 | | | |
5 | | | |
6 | | | |
7 | | | |
8 | | | |
9 | | | |
10 | | | |
1.2.4,Standard Technical Documents(Paper and CD)
No. | Item and specification | Qty | Remarks |
1 | Packing list | 1 | Only paper document provided |
2 | Qualification certificate | 1 |
3 | Operation manual (mechanical part) | 1 | |
4 | Operation manual(hydraulic part) | 1 | |
5 | Operation manual (electrical part) | 1 | |
6 | Electric manual | 1 | |
7 | Operation manual for CNC system | 1 | |
8 | Outsourcing parts manual | 1 | |
9 | Drawings of foundation and shape | 1 | One month after contract |
2. List of major equipment and parts suppliers
No. | Item and specification | Brand | Remarks |
1 | SIEMENS 840D sl NC system | SIEMENS | |
2 | Spindle unit | XUTAI/ WLT(Taiwan) | |
3 | Ball screw | THK / SCHNEEBERGER | |
4 | Ball screw bearing | NSK(Japan) | |
5 | Linear guide | THK(Taiwan) | |
6 | Gear box of spindle | ZF(Germany) | |
7 | Gear box of feed shaft | ALPHA(Germany) | |
8 | Lubrication system | BIJUR (China) | |
9 | Pneumatic system | SMC(Japan ) | |
10 | oil cooler of spindle | POINT / China | |
11 | Coupling | R+W(Germany) | |
12 | Drag chain | IGUS(Germany) | |
13 | Electric cabinet air-condition | China | |
14 | Main electrical elements | SCHNEIDER(France) | |
Address:
No. 69, Xunyangjiang Road, Suzhou New District, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Service
Company Introduction:
NEWAY derives from NEW WAY, with signification of creativeness. It is a symbol of NEWAY culture. Through more than 20 year hard work and persist, NEWAY people developed an extraordinary and unique road for themselves and make the company becoming the well know brand in the world.
NEWAY group has 4 divisions, 9 oversea companies, 9 domestic companies. Over 5000 employees, Total plant size 880, 000 SQM Over one and half billion capital Invested Billions.
Neway CNC is one sub company of Neway international Group. Head office locates at Texas USA., Including Neway Industrial valve, Neway Material, Neway CNC, Neway Oil Equipment.
Neway CNC China is the largest CNC machine plant in this group, there are more than 1500 workers in the factory, more than USD150 million were invested in CNC factory. The CNC products are including: Horizontal CNC lathe, Vertical CNC lathe, Vertical Milling machine, Horizontal Machining center, Double Column machining center, Boring machines, Gantry machining centers, Ball grinding machine, special machine and so on.
Reliable machine tool manufactory: Big international group company; NEWAY foundry for machine body; Temperature control workshop; Europe machines for machining; Advanced QC control and management.