Basic Info.
Movement Method
Linear Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Product Description
1. Technical description, parameters and configuration
1.1 Technical description
VM1103S is a kind of medium and small size vertical machining center with a fixed column using mechanical and electrical integration design and has an elegant shape, and also capable for precision cutting. The machine can automatically complete the machining processes of milling, drilling, boring, expansion, hinge, countersink, tapping and so on in a single set-up.
Suitable for medium and small box-type, board type, plate type, shell type and other complex parts of the multi-species processing, the machine is widely used in automobile parts, molds, valves, construction machinery, IT equipment, optical equipment, medical equipment, and aerospace industries.
Body:
This machining center adopts the structure of fixed column and movable cross-slip and features with its high rigidity, high stability and high reliability. The machining center also has the functions of automatic chip conveying and large flow for chip sweeping. Hermetic protection, pleasing appearance, convenient operation and maintenance.
Spindle:
High-speed spindle unit from Taiwan, BT40 spindle, centers blowing function.
Tool magazine:
Disc tool magazine from Taiwan has the reliable quality and stable performance. Tool changed with mechanical hand, tool magazine 24 pockets, very short tool change time.
Drive:
The precision ball screws driven by three-axis motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used Linear Rolling Guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality FANUC 0i-mate-MD numerical control system is equipped to ensure the stability of machine tool control and also ensure the user's CNC machining required functions and auxiliary functions.
Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" and JB/T8771-1998 " Inspection conditions for machining centers,".
1.2 Parameters and configuration
1.2.1 Basic parameters
Item | Unit | Parameters | Remarks |
Processing scope | Travel(X/Y/Z) | mm | 1000×520×560 | |
Spindle center to column guide | mm | 590 | |
Spindle nose to machining table | mm | 150~710 | |
Worktable | Area(Length × Breadth)) | mm | 1100×520 | |
Max. loading capacity | kg | 750 | |
T-slot (Number × Breadth × Spacing) | | 5×18×100 | |
Spindle | Spindle speed | rpm | 10~8000 | |
Spindle taper | | BT40 | |
Spindle motor | kW | 7.5/11 | |
Speed | Rapid traverse speed(X/Y/Z) | m/min | 30/30/24 | |
Cutting feed speed | mm/min | 1~10000 | |
ATC Tool Changer | Tool magazine capacity | | 24 | |
Max. tool diameter/length/weight | | Æ78mm/300mm/8kg | |
Max. tool diameter(full adjacent pockets /empty adjacent pockets) | mm | Æ78/Æ130 | |
Tool selection | | Random | |
Tool change time(T to T) | S | 1.8 | |
precision | Positioning accuracy(X/Y/Z) | mm | 0.O15/0.010/0.010 | |
Repeatability(X/Y/Z) | mm | 0.O08/0.005/0.005 | |
Others | Max. drilling diameter(normalizing medium carbon steel) | mm | Æ36 | |
Max. tapping diameter(normalizing medium carbon steel) | mm | M20 | |
Milling capability | cm³/min | 200 | |
Air supply / Air pressure | | 280L/min 6~8bar | |
Power capacity | kV A | 25 | |
Cooling tank capacity | L | 300 | |
Dimension(Length × Breadth × Height) | mm | 4200´2300´3000 | |
Machine weight | kg | 7000 | |
1.2.2 Standard configuration
No. | Name | Qty | Remarks |
1 | FANUC 0i-mate-MD NC control system | 1 | βmotor |
2 | Hand-held operating unit | 1 | |
3 | Disc-type tool magazine | 1 | |
4 | Chain-type chip remover | 1 | |
5 | Electric cabinet air-condition | 1 | |
6 | Automatic lubrication system | 1 | |
7 | Tir-color lamp | 1 | |
8 | Air through spindle | 1 | |
9 | Air curtain protection | 1 | |
10 | Air gun | 1 | |
11 | Work lamp | 1 | |
12 | Accessories | 1 | |
13 | Standard technique documents | 2 | Paper and CD documentation |
14 | Basic installation package | 1 | |
1.2.3 Optional configuration
No. | Item name and specification | Qty | Remarks |
1 | | | |
2 | | | |
3 | | | |
4 | | | |
5 | | | |
6 | | | |
7 | | | |
8 | | | |
9 | | | |
10 | | | |
1.2.4,Standard Technical Documents(Paper and CD)
No. | Name and specification | Qity | Remarks |
1 | Packing list | 1 | Only paper document provided |
2 | Qualification certificate | 1 |
3 | Operation manual (mechanical part) | 1 | |
4 | Operation manual (electrical part) | 1 | |
5 | Electric manual | 1 | |
6 | Operation manual for CNC system | 1 | |
7 | Outsourcing parts manual | 1 | |
8 | Drawings of foundation and shape | 1 | One month after contract |
2.List of major equipment and parts suppliers
No. | Name and specification | Supplier | Remarks |
1 | FANUC 0i-mate-MD CNC system | FANUC | |
2 | Spindle unit | ROYAL (Taiwan) | |
3 | Ball screw bearing | NSK / NACHI (Japan) | |
4 | Ball screw | PMI (Taiwan) | |
5 | Linear guide | PMI (Taiwan) | |
6 | Tool magazine | SHENGYU (Taiwan) | |
7 | Lubrication system | BIJUR (China) | |
8 | Electric cabinet air-condition | China | |
9 | Main electrical elements | SCHNEIDER(France) | |
Address:
No. 69, Xunyangjiang Road, Suzhou New District, Jiangsu, China
Business Type:
Manufacturer/Factory, Trading Company
Business Range:
Industrial Equipment & Components, Manufacturing & Processing Machinery, Service
Company Introduction:
NEWAY derives from NEW WAY, with signification of creativeness. It is a symbol of NEWAY culture. Through more than 20 year hard work and persist, NEWAY people developed an extraordinary and unique road for themselves and make the company becoming the well know brand in the world.
NEWAY group has 4 divisions, 9 oversea companies, 9 domestic companies. Over 5000 employees, Total plant size 880, 000 SQM Over one and half billion capital Invested Billions.
Neway CNC is one sub company of Neway international Group. Head office locates at Texas USA., Including Neway Industrial valve, Neway Material, Neway CNC, Neway Oil Equipment.
Neway CNC China is the largest CNC machine plant in this group, there are more than 1500 workers in the factory, more than USD150 million were invested in CNC factory. The CNC products are including: Horizontal CNC lathe, Vertical CNC lathe, Vertical Milling machine, Horizontal Machining center, Double Column machining center, Boring machines, Gantry machining centers, Ball grinding machine, special machine and so on.
Reliable machine tool manufactory: Big international group company; NEWAY foundry for machine body; Temperature control workshop; Europe machines for machining; Advanced QC control and management.